A computational simulation was conducted by using a one-dimensional isother
mal model for an alkaline fuel cell (AFC) single cell to investigate influe
nces of the thicknesses of the separator, catalyst layer, and gas-diffusion
layer in an AFC. The cell polarizations were predicted at various thicknes
ses and their influences were also analysed. Thickening the separator layer
decreased the limiting current density and increased the slope of the ohmi
c polarization region. Investigation on the thickness of the anode catalyst
layer showed that the optimum thickness varied between 0.04-0.15 mm accord
ing to the cell voltage. The thickness of the cathode catalyst layer signif
icantly influenced the cell performance. Also, a limitation of thickness ef
fect in the cathode catalyst layer was observed. This limitation was consid
ered to be caused by the mass transfer resistance of the electrolyte.