The powder flow structures of a coaxial nozzle for laser cladding was simul
ated by the numerical programme FLUENT with various arrangements of the noz
zle exit. Both focused and columnar powder streams could be generated in a
coaxial nozzle. It can be found that the concentration mode is influenced s
ignificantly by the nozzle arrangement and gas flow settings. According to
the numerical results, more than 50% powder concentration can be increased
in a gas stream through a specific nozzle arrangement for coaxial laser cla
dding. (C) 2000 Elsevier Science S.A. All rights reserved.