Polymer composites consisting of a rigid poly(p-benzamide) (PBA) and a
flexible poly(vinyl chloride-co-vinyl acetate-co-2-hydroxypropyl acry
late) (PVVH) were prepared by a two-step method. A nanoscale level of
mixing in the solid state was achieved. In the first step, a turbid, v
iscous PBA dispersion was obtained by the direct polycondensation of p
-aminobenzoic acid in N,N'-dimethylacetamide (DMAc) under mild reactio
n conditions. In the second step, the PBA dispersion was mixed with a
solution of PVVH in DMAc. A clear and homogeneous solution, which may
be under certain conditions thermodynamically stable, was thus obtaine
d, from which the polymer composite was recovered by precipitation in
methanol. The composites could be re-dissolved in DMAc, generating sli
ghtly turbid solutions. The thin films prepared via casting exhibited
rather good transparency. FTi.r. revealed the presence of hydrogen bon
ding between the two polymers. Scanning electron microscopy revealed t
he presence of uniformly dispersed PBA particles with sizes between 50
and 70 nm. The yield and tensile strengths and Young's modulus increa
sed two- to three-fold, while the elongation decreased, when the PBA c
ontent increased from 0 to 25 wt%. Within the scanning range, a single
T-g was identified in the composites by differential scanning calorim
etry, which increased with increasing PBA content during the first the
rmal scanning; only the T-g of the PVVH was detected during the second
scanning. The chemical resistance of PBA/PVVH composites was signific
antly enhanced compared to that of PVVH. The strong interactions betwe
en PBA and PVVH, which act as physical cross-linkers, are responsible
for the behaviour of these composites. (C) 1997 Elsevier Science Ltd.