Process safety, occupational health and environmental issues are ever incre
asing in importance in response to heightening public concerns and the resu
ltant tightening of regulations. The process industries are addressing thes
e concerns with a systematic and thorough process hazards analysis (PHA) of
their new, as well as existing facilities. Given the enormous amounts of t
ime, effort and money involved in performing the PHA reviews, there exists
considerable incentive for automating the process hazards analysis of chemi
cal process plants. In this paper, we review the progress in this area over
the past few years. We also discuss the progress that has been made in our
laboratory on the industrial application of intelligent systems for operat
ing procedure synthesis and HAZOP analysis. Recent advances in this area ha
ve promising implications for process hazards analysis, inherently safer de
sign, operator training and real-time fault diagnosis. (C) 2000 Published b
y Elsevier Science Ltd. All rights reserved.