This article discusses the relationship between product refrigeration load
and vacuum rate for the vacuum cooling of lettuce. A theoretical relationsh
ip is developed based on evaporation temperature of water as a function of
pressure and the rate at which the pressure decreases in a vacuum cooler. I
t was assumed that the temperature of the product followed the evaporation
temperature of water The slope of the temperature-time function was used as
a measure of the rate of heat transfer from the lettuce, and of the produc
t refrigeration lend. A laboratory-scale vacuum cooler with air leaks contr
olled by solenoid valves, was modified so the retort pressure could be cont
rolled using a data acquisition and control system. Air entered the retort
at a rate such that the pressure of the retort decreased in an exponential
manner at different rates to simulate various sizes of vacuum pumps. Lettuc
e was instrumented with thermocouples to measure the temperature throughout
the cooling process. Using the collected data from different vacuum rates,
the maximum slope of the temperature-time data was determined and used to
calculate the maximum product refrigeration load. These results were compar
ed to the theoretical predictions. An empirical model was developed to pred
ict the peak refrigeration load based on the experimental data. It was obse
rved that there was a heat transfer lag when the vacuum rate was high, thou
gh the lag decreased when the rate of vacuum application was reduced. Resul
ts from this study allow for the peak product refrigeration load to be pred
icted based on the volume of the retort and the mass of the lettuce to be c
ooled.