A hot-tool welding machine was used to study the weldability of polyetherim
ide, a high-temperature amorphous thermoplastic. Weld strength data are rep
orted for two specimen thicknesses. In these experiments, the outflow in th
e melting phase was controlled by means of stops, the thickness of the molt
en film was controlled by the heating time, and the outflow during the fina
l joining phase was also controlled by displacement stops. Strength data fo
r butt welds are reported for a series of tests in which the hot-tool surfa
ce temperatures, the heating times, and the displacement stop positions wer
e varied, but the pressure was not. Within the range of the weld process pa
rameters investigated, the highest weld strength achieved was of the order
of 85% of the base strength of the material. This is lower than the 100% we
ld strength that can be achieved in this material by vibration welding. (C)
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