The use of the pultrusion process for the manufacture of fibre reinforced p
olymer (FRP) composites with embedded fibre optic sensors is discussed. The
specific application is the use of smart composite reinforcements for stra
in monitoring in innovative concrete bridges and structures. The Bragg grat
ing and Fabry-Perot fibre optic sensors are embedded during the pultrusion
of FRP rods and the process-induced residual strains are evaluated using th
ese sensors. The behaviour of optic sensors during pultrusion is assessed,
and the effect of the embeddment of optical fibres and their surface coatin
gs on the mechanical properties of the composite material is investigated.
To verify the operation of the optic sensors embedded in the smart pultrude
d rods, mechanical tests were conducted and the output of the fibre optic s
ensors was compared to that of an extensometer. These mechanical tests were
performed at room temperature as well as under conditions of low and high
temperature extremes. The reliability assessment of the fibre optic sensors
further entailed the study of their fatigue and creep behaviour as well as
their performance when the rods in which they are embedded are placed in a
severe environment (e.g., alkaline solutions) that may simulate conditions
encountered in concrete structures wherein the composite rods will be used
as prestressing tendons or rebars.