Microstructural changes in pure Ni, Ni/(4-10 wt%)Ni3Al and Ni/5 wt%Ni3Al/5
wt%Cr anodes for molten carbonate fuel cell were investigated by sintering
experiment. Submicron-sized Ni3Al intermetallic particles were dispersed in
nickel powders to improve mechanical strength by dispersion strengthening
and to control both densification and pore structure of these anodes during
sintering. The mechanical strengths of Ni/7 wt%Ni3Al and Ni/5 wt%Ni3Al/ 5
wt%Cr anodes were considerably higher than that of the pure Ni anode by str
ong bonding between small nickel grains. Pore volume in the anodes which in
cluded Ni3Al was considerably high by impeding nickel grain growth, because
the retarding force exerted by the Ni3Al inclusion obstructed the nickel g
rain boundary movement. Pore structure in the anodes was maintained in a re
latively stable open network in contrast with that in the pure Ni anode.