Fundamentals of slag foaming were investigated by withdrawing slag bubble f
ilms from pools of CaO-SiO2-Al2O3 slags using platinum wire frames in order
to measure their draining rate and lifetime before rupture. Studies were c
arried out using a series of developed gravimetric and optical techniques.
The results showed that increasing the temperature increased the rate of dr
aining of the slag films; however, the influence of SiO2 concentration for
a given slag temperature appears rather complicated. Measurements of the th
ickness of bubble film plateau borders as a function of time showed slag te
mperature to be very important in influencing their draining behavior, i.e.
, the activation energy for the plateau-border thinning was found to be sim
ilar to 150 kJ/mol, very close to that required for viscous flow in the sys
tem studied (similar to 60 kJ/mol). A lowering of the slag surface tension
by addition of surface-active oxides (such as P2O5 and Na2O) profoundly dec
reased the rate of draining of the films, irrespective of the slag temperat
ure.