Synthesis of high-silica zeolites in the presence of 1-butanol (n-BuOH) was
conducted under various conditions to explore the role of silica source, a
ging time, and n-BuOH.
It was found that the solubility of the silica source in the aqueous phase
was a critical factor for the formation of zeolite precursor when KOK was e
mployed as an alkali source. MFI (ZSM-5) type zeolites were obtained when f
umed silica with small BET specific surface area was employed, whereas TON
(Theta-1) type zeolites were formed when fumed silica with large BET specif
ic surface area was employed. It was also found that the addition of n-BuOH
suppressed the formation of cristobalite. This is probably due to the redu
ction of the Si concentration in the aqueous phase of the synthesis gel. FT
-IR and C-13 CP MAS NMR measurements of as-made zeolites suggested that n-B
uOH molecules were occluded in the zeolitic pores of TON and MFI type zeoli
tes at the initial stage of crystallization.