The Al-Mg-Si-Cu alloy AA6111 is extensively used for automotive skins in No
rth America and it may be subjected to a range of thermal histories dependi
ng on the properties required. Unfortunately, the majority of the heat trea
tments involve very low temperatures which result in extremely fine scale c
lusters and precipitates that cannot be resolved in conventional transmissi
on microscopy. This makes it difficult to interpret what transformations ar
e involved and following the precipitation reactions by mechanical property
measurements gives only global information. Differential Scanning Calorime
try (DSC) provides an alternative means of monitoring precipitation. It is
shown that DSC can be used very effectively to "fingerprint" the stage of p
recipitation in the alloy and indicate its subsequent age hardening respons
e to further heat treatment, such as the paint bake response of a formed pa
rt.