Li-Mg alloy electrodes are prepared by two methods: (1) direct-alloying thr
ough the melting of mole percent specific mixtures of Li and ME metal under
vacuum and (2) the kinetically-controlled vapor formation and deposition (
KCVD) of a Li-Mg alloy on a substrate. It is found that processing conditio
ns greatly influence the microstructures and surface morphologies, and henc
e, the electrochemical properties of the Li-Mg alloy electrodes. When apply
ing thr: KCVD technique, the composition of each prepared alloy is determin
ed by independently varying the temperature of the molten lithium, the temp
erature of magnesium with which the lithium interacts, and the temperature
of the substrate on which the intimately mixed Li-Mg mixture is deposited.
Here, the required temperature for lithium induced Mg vaporization is more
than 200 degreesC below the magnesium melting point. The effect of these va
riable temperatures on the microstructure, morphology, and electrochemical
properties of the vapor-deposited alloys has been studied. The diffusion co
efficients for Lithium in the Li-Mg alloy electrodes prepared by the KCVD m
ethod are in the range 1.2x10(-7) to 5.2x10(-7) cm(2) s(-1) at room tempera
ture, two to three orders of magnitude larger than those in other lithium a
lloy systems (e.g. 6.0x10(-10) cm(2) s(-1) in LiAl). These observations sug
gest that Li-Mg alloys prepared by the KCVD method might be used effectivel
y to prevent dendrite formation, improving the cycleability of lithium elec
trodes and the rechargeability of lithium batteries as a result of the high
diffusion coefficient of lithium atoms in the Li-Mg alloy. Li-Mg alloy ele
ctrodes also appear to show not only the potential for higher rate capabili
ties (power densities) but also for larger capacities (energy densities) wh
ich might considerably exceed those of lithiated carbon or So-based electro
des for lithium batteries. (C) 2001 Elsevier Science B.V. All rights reserv
ed.