BN films consisting of c-BN and h-BN phases were synthesized using an ion-b
eam-assisted deposition process. In contrast to conventional observations,
the c-BN and h-BN phases did not form separate layers, but were distributed
in the form of nano-sized grains throughout the film thickness. No distinc
tly aligned h-BN layer was observed before the c-BN phase. Such a mixed cha
racter of the film was attributed to a localized ion bombardment effect ins
tead of the macro-stress. Possibly because of the presence of scattered h-B
N phases, the thin film described here possessed a low hardness of about 20
GPa and a low stress of about 5 GPa, compared with other reported c-BN-con
taining films.