A systematic method to synthesize crystallization-distillation hybrid
separation processes is presented. Two classes of hybrids are identifi
ed for binary mixtures. The first bypasses azeotropes and tangent pinc
hes, while the second bypasses eutectics. Guidelines for flow-sheet se
lection are proposed based on an analysis of simple eutectic, constant
relative volatility systems. In addition, the hybrids are compared to
both extractive and adductive crystallization in order to determine t
he conditions under which solvent-based crystallization techniques out
perform the proposed hybrid configurations. The method is extended to
ternary mixture. The use of stream combination and complex distillatio
n columns is also considered.