In a high-temperature catalytic membrane reactor, a plug-flow reactor
is combined with a gas-separative membrane. By selectively removing on
e of the reaction products, the reaction mixture is prevented from rea
ching equilibrium, and a higher conversion can be obtained This concep
t is only valid for reactions that are limited by the thermodynamic eq
uilibrium, such as the direct dehydrogenation of propane to propene. A
tubular H-2-selective silica membrane;was characterized [alpha(H-2/C3
H8 = 70-90 at 500 degrees C] and used as the gas-separative membrane.
The membrane reactor was filled with a chromia/alumina catalyst. The k
inetics of the catalyst was studied. At 500 degrees C the deactivation
of the catalyst is slow, and the propene yield is almost constant for
at least 10 h of operation. Under well-chosen process conditions, the
propene yield is at least twice as high as the value obtained at ther
modynamic equilibrium in a conventional reactor.