The use of silylated xerogels as reinforcing fillers in silicone elastomers
was investigated. The silylated xerogels used in this study were mesoporou
s solids with a high degree of surface treatment and an open, interconnecte
d high porosity. Some macropores were also present in the original xerogel
particle. During compounding the original size of the xerogel particles is
reduced substantially by fracture through the macroporous regions. The meso
porous regions of the xerogel are retained and exist as a uniform dispersio
n of filler particles in the siloxane polymer phase. The absence of a bound
rubber phase, and the presence of an open porosity in the xerogel suggests
reinforcement occurs via a silica-silicone interpenetrating network. This
creates additional chain restrictions which lead to increases in modulus an
d other mechanical properties.