This paper presents the results of a research project that investigated exc
essive strand end slip observed recently in some prestressed piles. From me
asurements taken in the field, it is apparent that the problem of excessive
initial strand slip is independent of pile shape and size. Strand end slip
is evident in piles of different manufacturers in different states in the
Southeast. Excessive strand end slip was found in both the top and bottom o
f the cross section of the piles, although the top portion of the cross sec
tion generally exhibited much higher initial slip. Several preventive measu
res ran be adopted to reduce the excessive strand end slip. These preventiv
e measures include: a) proper concrete mixture proportioning to reduce top
bar effect; b) use of higher-strength concrete with the lowest possible slu
mp and setting time; c) assessment of the condition of the strands prior to
installation to insure excellent bond characteristics; d) gradual release
of prestress, with an optimal release sequence; and e) use of adequate vibr
ation to ensure consolidation.
The strand end slip measured at five prestressing plants in the Southeast i
s considerably higher than the allowable end slip and is expected to affect
the pile performance. If the strand slip theory is adopted the strand deve
lopment length increases substantially die to the excessive strand end slip
. A top bar effect factor similar to the one used in reinforced concrete de
sign is recommended. To maintain the excellent quality of precast and prest
ressed concrete products, manufacturers should adopt a dynamic quality cont
rol process that follows the rapid changes in the industry. More tests are
necessary to ensure excellent quality such as the Moustafa or an equivalent
test, to assess the bond capabilities of the strands, end slip measurement
s. and direct measurement of the transfer length. Installation of piles sho
uld proceed in a manner to alleviate the top bar effects by placing piles a
lternately in their best and worst directions.