A new method of surface modification, micro-beam plasma are melting/re
melting, is proposed in order to improve the corrosion and wear resist
ance of materials. This process was applied to Ni-Cr-B-Si overlays pro
duced by a plasma transferred are process. The microstructure in the r
emelted layer of overlay was examined by optical microscopy and scanni
ng electron microscopy. The effects of remelting on both corrosion and
abrasion resistance were investigated by electrochemical measurement
in 1N H2SO4 aqueous solution and a pin-on-disc abrasive wear test, res
pectively. The results show that the dendritic microstructure of the N
i-Cr-B-Si overlay was much refined in the plasma-arc-remelting layer a
nd even equiaxed microcrystallites may be obtained with 2 A are curren
t and 90 mm min(-1) scanning velocity owing to the self-quenching effe
ct of the substrate. Because of the solute-trapping and the refinement
of microstructure, both corrosion resistance and abrasion resistance
of Ni Cr B Si overlay can be enhanced by the micro-beam plasma are tre
atment. (C) 1997 Elsevier Science S.A.