Leach tests alone cannot determine the actual performance and long-term env
ironmental impacts of solidified/ stabilized waste because they do not prov
ide information on the physical and chemical changes between waste and addi
tives. This research study utilized a combined approach to investigate the
leaching behaviors and binding chemistry of a solidified/stabilized industr
ial waste. The combined approach included leach tests and microstructural a
nalysis. The OPC system showed more satisfactory results in TCLP and DLT th
an the OPC/PFA system. Because no identifiable hydration products were obse
rved, SEMI EDS images and XRD of solidified waste suggest that the presence
of zinc retards the hydration of OPC and PFA. However, a new crystalline c
ompound, ZnO, is detected by XRD in samples A01 and B02. These are believed
to be a result of the addition of cement to zinc sludge, which may cause z
inc to change from its amorphous to crystalline form. In addition, a certai
n amount of zinc was found on the surface of solidified waste by XPS. The u
se of microstructural analysis has been proved to be essential in providing
useful information on the physical and chemical changes within the cement
matrix.