This paper reports advances in the use of low-pressure rf plasmas for nitri
ding with an emphasis on treatments at temperatures of 250-450 degreesC; i.
e. well below those used by more conventional methods. The treatment of aus
tenitic stainless steel AISI-316 was chosen to represent the efficacy of su
ch plasmas for nitriding over a wide temperature range, producing thicker n
itrogen-rich layers at low temperature than more conventional methods in th
e same process time. This is due to a lower activation energy. Application
of high-voltage pulses to the workpiece (plasma-immersion ion implantation,
PI3) increases the thickness of the nitrogen-rich layer but does not signi
ficantly alter the activation energy. Other aspects of the process investig
ated include the role of hydrogen, various regimes of plasma-based cleaning
, process gas purity and the variation of workpiece bias, from zero up to t
he 10s of kV characteristic of PI3. (C) 2000 Elsevier Science B.V. All righ
ts reserved.