The objective of this study was to describe the storage-related characteris
tics of pelleted wheat middlings (WM) and to test strategies for maintainin
g the desirable bulk flow characteristics of the pellets during storage in
farm bins during warm, humid weather. Cattle producers located close to fou
r mills purchase pelleted WM in the summer when prices are low and store th
em into the winter when they are needed. Four Kansas flour mills were surve
yed on four sampling dates to characterize samples of pelleted WM relative
to storage-related factors, e.g. moisture content, hulk density, bulk flow
characteristics, and mycological conditions. Physical simulations were done
in environmental chambers to determine the cause of aggregation (loss of b
ulk flow characteristics) and develop techniques for controlling aggregatio
n and mold growth. Findings were verified at a larger scale in farm bins.
Pelleted WM had twice the bulk density and a greatly reduced count of stora
ge molds compared to unpelleted WM. Mold counts remained low for at least 6
weeks after pelleting, even with storage at 30 degreesC, The moisture cont
ents of WM pellets ranged from 128 to 149 g/kg with a mean of 140 +/- 5 g/k
g in March, April, and May, but the mean moisture: content was reduced to a
bout 132 g/kg by June. Pelleted WM aggregated when stored at high moisture
and temperature even if the level of mold infection was low. Mold growth th
at caused heating and aggregation was observed at higher temperatures when
pellets remained moist, but the species of molds predominating were not tho
se associated with the production of aflatoxin. Drying and cooling the pell
ets by means of near-continuous summer aeration prevented mold growth to a
large extent and minimized the effects of aggregation. Spout lines, areas w
here fine material accumulated directly beneath the fill spout, were associ
ated with mold growth, heating, and impedance of airflow. (C) 2000 Elsevier
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