Measuring the bending of a plate to determine the stress in thin films coat
ed on one side of a substrate is a common technique. The surface stress cha
nges can be estimated by using an appropriate form of Stoney's equation, if
the thickness of the film is sufficiently less than that of the substrate.
The changes in the bending of the substrate are usually calculated from th
e displacement of the reflected laser beam measured, e.g., with a position
sensitive photo detector (PSD). Since the displacement of the light spot on
the PSD is measured in air outside the liquid phase (where the mirroring s
urface is located), the measured values should be corrected according to Sn
ell's law of refraction. A relation between the reciprocal of curvature rad
ius of the substrate and the displacement of the laser beam on PSD was deri
ved by taking into account the bending of the laser beam due to refraction
at the optical window. It is shown that the neglect of the refraction at th
e optical window may cause an error of 25-30% in the estimation of the stre
ss changes. (C) 2000 Elsevier Science S.A. All rights reserved.