Palladium and palladium-silver permeators have been obtained by coating por
ous ceramic tubes with a thin metal layer. Three coating techniques have be
en studied and characterized: chemical electroless deposition (PdAg film th
ickness of 10 mum), ion sputtering (about 1 mum) and rolling of thin metal
sheets (50 mum). The Pd-ceramic membranes have been used for manufacturing
catalytic membrane reactors (CMR) for hydrogen and its isotopes recovering
and purifying. These composite membranes and the CMR have been studied and
developed for a closed-loop process with reference to the design requiremen
ts of the international thermonuclear experimental reactor (ITER) blanket t
ritium recovery system in the enhanced performance phase of operation. The
membranes and CMR have been tested in a pilot plant equipped with temperatu
re, pressure and flow-rate on-line measuring and controlling devices. The c
onversion value for the water gas shift reaction in the CMR has been measur
ed close to 100% (always above the equilibrium one, 80% at 350 degreesC): t
he effect of the membrane is very clear since the reaction is moved towards
the products because of the continuous hydrogen separation. The rolled thi
n film membranes have separated the hydrogen from other gases with a comple
te selectivity and exhibited a slightly larger mass transfer resistance wit
h respect to the electroless membranes. Preliminary tests on the sputtered
membranes have also been carried out with a promising performance. Consider
ations on the use of different palladium alloy in order to improve the perf
ormances of the membranes in terms of permeation flux and mechanical streng
th, such as palladium/yttrium, are also reported. (C) 2000 Elsevier Science
B.V. All rights reserved.