In this paper, we report on a series of experiments designed to study the i
nfluence of plasma nitriding on the mechanical properties of austenitic sta
inless steel. Plasma nitriding experiments were conducted on AISI 304L stee
l in a temperature range of 375-475 degreesC using pulsed-DC plasma with di
fferent N-2-H-2 gas mixtures and treatment times. Firstly the formation and
the microstructure of the modified layer will be highlighted followed by t
he results of hardness measurement, adhesion testing, wear resistance and f
atigue life tests. The modified surface was analyzed directly after plasma
nitriding as well as using a depth profiling method. The microhardness afte
r plasma nitriding is increased up to 19 GPa, that is a factor of five high
er compared to the untreated material (3.3 GPa). The adhesion is examined b
y Rockwell indentation and scratch test. No delamination of the treated lay
er could be observed. The wear rate after plasma nitriding is significantly
reduced compared to the untreated material. Plasma nitriding produces comp
ressive stress inside the modified layer, which can be easily derived from
the bending of thin metal foil, which was treated only on one side. The tre
atment influences the fatigue life, which can be raised by a factor of 10 a
t a low stress level (230 MPa). (C) 2000 Elsevier Science B.V. All rights r
eserved.