Tin/lead alloy electrodeposition within methane sulfonic acid (MSA) solutio
ns was studied, The thickness and composition of the deposit formed under s
tatic condition were investigated initially, then contrasted with the data
obtained under a reflow system. It was found that when the electrolyte was
stagnant, the high current area appeared on the edge region of the electrod
e surface where the lead deposition dominates, while the central region of
the plate was the low current area that facilitated the tin deposition. Mor
eover, the increase of flow rate could significantly improve the distributi
on of Pb/Sn, although it had little effect on the composition of the deposi
tion, which was mainly controlled by current density. Finally, the Pb/Sn al
loy deposition in a MSA bath was found to be mainly controlled by the mass
transfer of active ions, So the flow pattern and circulation greatly affect
the current distribution of the alloy deposition. The flow pattern with a
certain cell can be accurately simulated by mathematical modeling with the
assistance of appropriate flow 3D software.