The paper presents the results of high-energy grinding in the electro-magne
to-mechanical (EMM) mill. Ground powder is treated in a very specific and i
ntensive way owing to several field forces operating simultaneously in the
EMM mill. The grinding power in the centre of the mill's working chamber is
in the order of 2 MW/m(3), which is much more than in ordinary mills. Ther
efore, the grinding time is very short, i.e., several tens of seconds. The
self-disintegrated Fe-Al-Si powders of 155 mum on average undergo size redu
ction to 8 mum after 120 s. Over 25% of the total weight get the size of le
ss than 1.3 mum Very hard materials, such as SiC and B4C reduce their grain
size over 30 times after 120 s of grinding in the EMM mill. The results of
the grinding of Fe2O3 powder are even better. In ball mills, vibration and
planetary mills, similar results can be achieved after a period several hu
ndreds times longer. The treatment of Fe-Al-Si powder presented here is int
ended as the preparation procedure for sintering, plasma spraying or laser
surface alloying. (C) 2001 Elsevier Science S.A. All rights reserved.