The effects of the volume fraction and the morphology of a second phase on
ductile crack initiation behavior were determined by notched round bar tens
ile specimens using ferrite-pearlite steels which contain quite small amoun
ts of MnS inclusions. Nominal strain to crack initiation was increased by d
ecreasing pearlite volume fraction, and by the controlled rolling, which pr
oduces an elongated microstructure. The Gurson-Tvergaard (G-T) constitutive
model was used to investigate the micromechanism of ductile crack initiati
on behavior. For evaluating the void nucleation strain, an axisymmetric uni
t cell model based on a Voronoi tessellation of the BCC lattice (V-BCC mode
l) was applied to determine the microscopic strain inside the pearlite phas
e which controls secondary void nucleation. The parameter representing the
volume fraction of nucleated void, f(N), was evaluated by fitting the numer
ical solution to experimental data for nominal stress/nominal strain curves
of the notched round bar specimen. It was found that steels with lower pea
rlite volume fractions or elongated pearlite nodules have lower f(N), and t
he void growth rate is lower for the steels with lower f(N), which requires
a large amount of plastic strain for void growth. Ductile cracking was ini
tiated in the region having the highest void volume fraction for all steels
. It was shown that the critical void volume fraction for ductile crack ini
tiation is independent of stress triaxiality, and the steels with lower f(N
) show smaller critical void volume fractions.