Basic principles of fabricating tile glazes based on cordieritic glass
-ceramics are explained. Glass compositions from the MgO-Al2O3SiO2 thr
ee-component phase diagram have been melted with and without the nucle
ating agent TiO2. Additionally, a sodium borosilicate glass that is co
mmonly used in the the glaze industry has been wet milled, together wi
th the previous compositions, to produce a coating slip. Studies are f
ocused on the role of the nucleating agent and glassy formulation in t
he crystallization of the glass-ceramic system using differential ther
mal analysis, X-ray diffractometry, and scanning electron microscopy.
When added to a borosilicate glass, only one composition is capable of
crystallizing cordierite under a fast-firing cycle used for ''monopor
osa'' production. The porosity of the glaze layer is sufficiently low
and the crystal size is small to ensure good mechanical and chemical p
roperties, The presence of cordierite crystals in the glaze should enh
ance abrasion and acid resistance, in comparison to a traditional matt
e glaze that contains mostly enstatite or diopside crystals.