A series of jar tests were undertaken to optimise for suspended solids (SS)
and phosphorus removal from raw wastewater. The residual metal concentrati
on in the settled wastewater from the jar test experiments and the residual
concentration from the optimum doses plus two higher doses were selected f
or investigation. The identified levels of residual metal were fed into a f
our lane activated sludge pilot plant to investigate the impact of metal co
ncentration on (i) activated sludge performance and (ii) sludge production
and characteristics. Optimum pre-precipitation studies showed residual ion
concentrations of 1.68 and 3.46 mg l(-1) for Fe(III) and Al(III) respective
ly. At these levels %P removal increased by approximately 25 and 60 % respe
ctively. NH, removal decreased by approximately 20 and 34% in the activated
sludge treatment process. Chemically dosed biomass had a significantly low
er oxygen uptake rate than the control which was accompanied by a reduction
in VSS; 10% for Fe(III) and 17% for Al(III). Changes in sludge characteris
tics were also observed. Chemical sludge had a greater settleability but a
lower dewaterability than biological sludge. Sludge flee morphology was cha
racterised which showed chemical flocs to be consistently smaller and visua
lly denser than biological sludge flocs. The work presented in this paper c
onsiders the impact of residual iron and aluminium coagulants on downstream
treatment processes.