The chin bar of a motorcycle helmet protects the rider from facial and head
injuries. To evaluate the protective performance of chin bars against head
injuries from facial impacts, an explicit finite element method was used t
o simulate the Snell Memorial Foundation test and a proposed drop test. The
maximum acceleration and Head Injury Criterion (HTC) were employed to asse
ss the impact-absorbing capability of the chin bar. The results showed that
the proposed approach should be moi-e practical than the Snell test, and p
rovided more information for improving the chin bar design to protect again
st head injuries. The shell stiffness was important in determining the prot
ective ability of the chin bar but a chin bar with only an outer shell and
comfort from offered inadequate protection. Art energy-absorbing liner was
essential to increase the protective performance of the chin bar and the li
ner density should be denser than that used bt the cranial portion. of the
helmet. For the chin bar with energy-absorbing liner, a shell design that i
s less stiff would provide better protection.