This article describes the design and development of a system that is capab
le of quantifying the thermal comfort of bicycle helmets. The motivation fo
r the development of the system stems from the desire both to increase helm
et use and to provide the designer with a quantitative method of evaluating
the thermal comfort of a helmet. The system consists of a heated mannequin
head form, a heated reference sphere, a small wind tunnel, and a data acqu
isition system. Both the head form and the reference sphere were instrument
ed with thermocouples. The system is capable of simulating riding speeds ra
nging from 4.5-15.5 m/s. A cooling effectiveness, CI, that is independent o
f both ambient conditions and wind velocity is defined as a measure of how
well the helmet ventilates as compared to the reference sphere. The system
was validated by testing six commercially available bicycle helmets manufac
tured between approximately 1992 and 1998. [S0148-0731(00)02304-9].