Three kinds of UV-curable self-emulsified polyurethane-acrylate (PUA) prepo
lymer, i.e., conventional, chain extended and grafted PUAs, were prepared.
The relatively small particle size of the PUA dispersions indicates that th
e PUA prepolymers exhibit sufficient aqueous dispersibility. The PUA prepol
ymers can substantially lower the interfacial tension of water. Chain-exten
ded PUA dispersions exhibit pseudoplastic behavior and thixotropy to a grea
ter extent than do their conventional counterpart. The chain-extended and g
rafted PUA photocure to higher conversion than do the conventional PU equiv
alent. The results of DSC measurement suggest that there exists phase mixin
g between the hard and the soft segment phases for the PUAs based on PEG 40
0 that is the comparatively short soft segment in the prepolymer. For the P
UA prepolymers based on PEG having higher M-n values, chain-extending and g
rafting could impede the phase separation between the hard and the soft seg
ment domains. The adhesion, impact strength and flexibility of the photocur
ed films were tested.