We examined the relationship between exposure to beryllium and the presence
of betyllium sensitization (BeS) and chronic beryllium disease (CBD) in a
cohort of workers in a beryllium precision machining facility. Twenty worke
rs with BeS or CBD (cases) were compared with 206 worker-controls in a case
-control study. Exposure for each job title was measured wing cascade impac
ters placed in the workers' breathing zone to measure total beryllium expos
ure and exposure to particles < 6 <mu>m and <1 <mu>m in aerodynamic diamete
r Cumulative exposure was calculated as Sigma (job title exposure estimate
x years in job title). Individual lifetime-weighted (LTW) exposure was calc
ulated as Sigma [(job title exposure x years in job title) divided by total
years employment)]. Workers in the case group were more likely to have wor
ked as machinists (odds ratio, 4.4; 95% confidence interval 1.1 to 17.5) th
an those in the controlgroup. The median cumulative exposure was consistent
ly greater in the cases compared with the controls for all exposure estimat
es and particle size fractions, although this was not statistically signifi
cant The median cumulative exposure was 2.9 mug/m(3)-years in the cases ver
sus 1.2 mug/m(3)-yeays in the controls for total exposure, and 1.7 mug/m(3)
-years in the cases versus 0.5 mug/m(3)-years in the controls for exposure
to particles <6 <mu>m in diameter With cumulative exposure categorized into
low, intermediate and high-exposure groups, the odds ratios were 2.4 (95%
confidence interval 0.7 to 8.2) for the intermediate-exposure group and 1.2
(95% confidence interval 0.4 to 4.2) for the high-exposure group compared
with the low-exposure group. The median LWT exposure was 0.25 mug/m(3) in b
oth groups. The median, LTW exposure to particles < 6 <mu>m was 0.20 in the
cases compared with 0.14 mug/m(3) in the controls. The differences in cumu
lative and LTW exposure were not statistically significant. None of the 22
workers with LTW exposure < 0.02 <mu>g/m(3) had BeS or CBD. Twelve workers
(60%) in the case group had LTW exposures >0.20 In conclusion increased cum
ulative and LTW exposure to total and respirable beryllium was observed in
workers with CBD or BeS compared with the controls. These results support e
fforts to control beryllium exposure in the workplace.