Al2O3-ZrO2 composite precursor was synthesized by introducing ammonia into
a liquid mixture of ZrO2 sol and Al (NO3)(3) aqueous solution. Precipitatio
n of bayerite suggested a degradation in the dispersion of ZrO2 nanoparticl
es in the Al2O3 matrix during heat treatment. In order to avoid the formati
on of bayerite, it was preferred to produce a precipitation with a diluted
NH3 water solution with NH3 + N-2 gas by controlling the hydration temperat
ure and the NB3-adding methods. After suitable calcination and hot pressing
, we successfully synthesized a uniform Al2O3-ZrO2 microstructure in which
tetragonal zirconia particles of 30 nm were finely dispersed within the alu
mina grains.