Modeling the blade coating process is important because of the high speeds,
narrow gaps, and opaque nature of the process. The influence of colloidal
forces on the motion of particles is reported using a Stokesian dynamics me
thod. Strong long-range repulsive forces between particles lead to layers o
f particles and ordered motion of the particles under the blade. When this
repulsive force is short range, particle structures form that give larger f
orces on the blade, a buildup of panicles near the stagnation point, and st
ructures that span the distance between the paper and the blade. Convention
al van der Waals forces are not strong enough to hold particles together in
to a structure when subjected to the hydrodynamic forces. Strong attractive
forces lead to particle clusters that will bridge the gap between the pape
r and the blade and disrupt the flow field.