Cell formation (CF) is a vital aspect of the design of cellular manufacturi
ng systems. Many similarity coefficient method (SCM)-based approaches have
been proposed to solve the CF problem in the literature. However, some of t
hese approaches have deficiencies and do not always produce proper machine
groups and part families from the initial machine-part incidence matrix. Th
is paper considers a new systematic approach that is based upon the calcula
tion of an average voids value (AVV), which indicates the average number of
newly produced voids when a pair of machine groups are combined. This appr
oach is very simple, intuitively appealing, and overcomes many disadvantage
s inherent in some traditional SCM-based approaches. The AVV approach is te
sted against five well-known approaches in solving CF problems and the test
results show that the approach is reliable and efficient. (C) 2001 Elsevie
r Science Ltd. All rights reserved.