Separators made from blends of poly(vinylidene fluoride-co-hexafluoropropyl
ene) (PVDF-HFP) and polystyrene (PS) were microporous when cast from solven
t/nonsolvent mixtures of acetone/dimethylcarbonate(DMC)/butanol(BuOH), wher
e BuOH was the nonsolvent for both polymers. The ionic conductivities of th
ese separators reached 2 mScm(-1) and could be increased to 4 mScm(-1) with
addition of fumed silica. The morphology of the separators was characteriz
ed by scanning electron microscopy, nonsolvent (BuOH) and solvent (propylen
e carbonate, PC) uptake, and differential scanning calorimetry, and correla
ted with ionic conductivity measurements using 1 M LIPF6 in ethylene carbon
ate/DMC/diethyl carbonate, in the ratio 4:5:1 by weight. The solvent filled
the microporous network and caused the pore wails to swell. The greater th
e former contribution, which increased with increasing PS content, the high
er the ionic conductivity. Passing two identical microporous films through
a double-roll laminator at a temperature above the glass transition tempera
ture, T-g, of PS (T-g = 95 degreesC) and below the melt temperature, T-m, o
f PVDF-HFP (T-m = 133 degreesC) preserved the microporous structure, with a
conductivity decrease of only 20% compared with unlaminated Alms. (C) 2001
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