For routine immunogenicity testing of traditionally produced vaccines, anim
al tests are required by regulatory authorities, with potency estimated in
International Units. A new concept focuses on assuring immunogenicity by mo
nitoring batch-to-batch consistency in production. This concept is used for
well-defined biologicals such as hormones. Through the use of immunochemic
al and bio- and physiocochemical techniques the traditional products can be
characterised as completely as possible. Developments in in vitro methodol
ogies offer opportunities for immunogenicity testing in vitro. This study d
escribes the possibilities for applying the consistency concept to the trad
itional products, tetanus and diphtheria toxoids. The sources of variation
in these products were studied by flocculation time, SDS-PAGE, biosensor an
alysis, gelpermeation chromatography and in vitro cytokine production studi
es. Batch-to-batch variation was shown using these in vitro techniques. Res
ults indicate that it is possible to apply the consistency concept in the q
uality control of traditional vaccines like tetanus and diphtheria toxoids.
(C) 2001 Elsevier Science Ltd. All rights reserved.