A synthetic spin valve comprising Al2O3/Ni-Cr-Fe/Ni-Fe/Pt-Mn/Co-Fe/Ru/Co-Fe
/Cu/Co-Fe/Ni-Fe/Cu/Al2O3/Ta films has been annealed and evaluated as a read
sensor for ultrahigh-density (greater than or equal to 20 Gb/in.(2)) recor
ding. The Al2O3 film used as its oxide seed layer provides an in situ flat
surface for the Pt-Mn, Co-Fe and Ni-Fe films to develop strong {111} crysta
lline textures, thereby increasing its giant magnetoresistance coefficient
to as high as 13.8%. Another Al2O3 film used as its oxide cap layer protect
s the Co-Fe/Ni-Fe sense layers from interface mixing and oxygen interdiffus
ion, thus improving the soft magnetic properties and thermal stability of t
he sense layers. Antiferromagnetic/ferromagnetic coupling between the Pt-Mn
pinning and Co-Fe/Ru/Co-Fe synthetic pinned layers is strong and thermally
stable enough for proper sensor operation. Ferromagnetic/ferromagnetic cou
pling across the Cu spacer layer is antiparallel, and hence it is feasible
to achieve optimal biasing of magnetoresistance responses. This synthetic s
pin valve is sandwiched into a read gap 0.1 mum in thickness, and is patter
ned and lapped into a read sensor 0.42 and 0.23 mum in physical width and h
eight, respectively. With a sense current of 4 mA, this read sensor exhibit
s an effective read width of 0.31 mum, stable magnetoresistance responses,
and signal sensitivity of 6.64 mV/mum. (C) 2001 American Institute of Physi
cs.