The extreme reaction conditions during combustion synthesis (CS) process re
quire new methods for controlling the microstructure (and hence, the proper
ties) of the desired materials. It appears that the structural changes whic
h determine the microstructure and phases are influenced by local variation
s in reactant composition and temperature. A direct observation of the micr
ostructural transformations during CS was made using a novel digital high-s
peed microscopic video recording technique, with imaging rates up to 12,000
frames/s and magnification up to 800 x. It was shown that over a wide rang
e of experimental conditions, macroscopically steady reaction fronts in het
erogeneous mixtures exhibit random microscopic fluctuations in shape and in
stantaneous velocity, which are directly related to the microstructure of t
he reaction mixture. These fluctuations were correlated with the initial he
terogeneity of the reaction medium. In conjunction with these experiments,
a micro-heterogeneous cell model was developed to describe the local reacti
on wave propagation in a heterogeneous porous medium. The calculated combus
tion front profiles compared well with the experimental results. (C) 2001 E
lsevier Science Ltd. All rights reserved.