Typical microelectromechanical systems (MEMS) devices and packages are comp
osed of micron-scaled structures. Experimental investigations on the effect
of size on the deformation behavior of simple structures have shown that t
he deformation behavior of metals and polymers is size dependent, The size
dependence in small structures is attributed to the contribution of nonnegl
igible strain gradients. In this work, torsion and bending of micron-sized
rods and plates were analyzed by using a two-parameter model of strain-grad
ient plasticity. Microrod torsion and microplate bending experimental data
were analyzed to determine the magnitude of the strain-gradient material pa
rameters. The parametric analyses showed that conventional analysis is appl
icable only when the size of the structure is significantly larger than the
material parameters, which are typically in the micron range, Strain-gradi
ent analysis of micron-sized rod revealed that the presence of strain gradi
ent increased the torque by three to nine times at the same twist. For MEMS
structures with micron-sized features, conventional structural analysis wi
thout strain gradient is potentially inadequate, and strain-gradient analys
is must be conducted to determine the elastoplastic behavior in the micron
scale.