We have developed a self-assembly method for patterning thin CoSi2 layers o
n Si(100) during their formation in a solid state reaction. This technique
is based on anisotropic diffusion in a local stress field during rapid ther
mal processing. The stress is induced by a layer structure consisting of 30
nm SiO2 and 300 nm Si3N4 which is patterned with conventional optical lith
ogaphy. We have investigated two different silicide formation processes. Fi
rstly, we deposited Co on Si in a UHV MBE chamber. Rapid thermal annealing
leads to the formation of polycrystalline CoSi2. Secondly, we used a titani
um oxide mediated epitaxy process. For both processes we observed nanostruc
tures with dimensions of about 100 nm showing wave-lice separation edges in
the first case and good uniformity in the second case. (C) 2001 Elsevier S
cience B.V. All rights reserved.