A novel approach to gas boronising has been carried out to systematically t
est organoboranes as precursors for low pressure gas boronising. The precur
sors of the group of borane-amine adducts were synthesised and subsequently
applied to gas boronising of steel 42CrMo4 (AISI 4140). Characterisation o
f the boride layers were performed using glow discharge optical emission sp
ectroscopy, X-ray photoelectron spectroscopy, SEM, and metallography. Ultra
-microhardness was also determined and the wear behavior was simulated. Wit
h the precursors borane-triethylamine adduct and borane-diethylamine adduct
gas boronising was possible. Single phased iron boride layers of type Fe2B
with a thickness of several micrometres were generated. The carbon, nitrog
en, and oxygen contamination of the boride layers was low. The boride layer
s are not completely compact which results in a lower hardness compared wit
h commercial powder pack boronised samples. The wear behavior is similar to
powder pack boronised steels and is significantly better than the untreate
d samples. (C) 2001 IoM Communications Ltd.