This paper proposes a model to evaluate the environmental impact of manufac
turing processes. This model uses the potency factor approach to classify e
nvironmental impacts into five ecological health impact groups and uses the
ir toxicological, cancer, and physical effects as the bases to rate the sev
en groups of human health impacts. The environmental impacts in each impact
group are reported, and their hazard scores on ecological and human health
are determined. The model also generates a single score for the overall en
vironmental impacts of a process. This single score system helps to identif
y, among all the viable processes, which is the most environmentally friend
ly process. This model can serve as a tool to highlight the potential envir
onmental hazards of process operations and to provide information about env
ironmental performance for decision making. The model has been developed in
to a computer software program, Environmental Impact Evaluation System, and
is demonstrated by using the processes employed for the manufacture of pap
er bags.