An intelligent system has been used for injection molding. Five molded part
defects, two mold parameters and the parr weight are used as system inputs
which are described by fuzzy terms. Twenty process parameter adjusters on
an injection molding machine are used as the outputs. A neural network has
been trained using the data obtained from test-runs of injection molding. T
he intelligent system can predict the amount to be adjusted for each parame
ter towards reducing or eliminating the observed defects. Using this system
for the parameter resetting, production time and efforts can be saved dras
tically. Feasibility studies showed that this intelligent system is capable
of reducing the rest run time by at least 80 percent.