The use of dual-elastomeric materials for minimizing the level of extrusion
in a thick-section seal is examined. A thick-walled cylindrical seal made
from a combination of conventional carbon-black-reinforced elastomer and a
fibre-reinforced elastomer is considered. The deformation of the seal and t
he evolution of the contact pressure are determined by a combination of exp
erimental test and detailed non-linear finite element analysis. The results
show that the level of extrusion in the dual-elastomer seal is significant
ly less than that in conventional single-elastomer seals. The implications
of the results for the design of packing elements used in the oil and gas i
ndustry are discussed.