A laboratory scale chlor-alkali membrane cell was used to measure the chlor
ate concentration in the outlet NaOH as a function of current density, temp
erature, film thickness, brine strength and various membrane properties. Th
e chlorate concentration in the NaOH increased with increasing anolyte chlo
rate spiking level and temperature and decreasing current density and carbo
xylate film thickness and was strongly dependent on the type of ion-exchang
e membrane used. In addition, the presence or absence of sacrificial fibers
in the membrane did not measurably influence the resultant chlorate concen
tration. Chlorate ions were transported to the catholyte side by diffusion
and electroosmotic convection and transported toward the anolyte side by mi
gration. This balance between the three modes of transport dictates the chl
orate concentration present in the NaOH product.