The effect of inorganic fillers on the friction and wear behavior of fricti
onal material based poly(m-phenylene isophthalamide) (PMIA) is investigated
. The polymer composites are prepared by compression molding. The friction
and wear of PMIA composites are investigated on a block-on-ring machine by
running the PMIA composite block against plain carbon steel. The morphologi
es of the worn surface of PMIA composite and the ring counterface are exami
ned by using electron probe microanalysis. It is found that copper compound
s including CuCl, CuCl2, Cu2O, and CuO filled PMIA exhibit considerably hig
her friction coefficient than unfilled PMIA, while the wear rate of those c
omposites decrease. Especially, CuCl is the optimal filler in the copper co
mpounds investigated above. The filled PMIA composite containing CuCl, grap
hite, and short carbon fiber shows the best properties for frictional mater
ial. The friction coefficient of CuCl-PMIA composite is higher than that of
unfilled PMIA because of the abrasive action of CuCl particle. It is proba
bly the smoother surface of counterpart ring and composite block that resul
ted in the lower wear rate and friction coefficient of PMIA composite. (C)
2001 John Wiley & Sons, Inc.