Membrane formation using a compressed antisolvent is analogous to conventio
nal immersion precipitation using liquid nonsolvents and introduces pressur
e as an additional variable for tailoring the membrane microstructure. Thin
films of a semicrystalline polyamide, Nylon 6, were precipitated from 2,2,
2-trifluoroethanol by exposing the incipient membrane to compressed CO2 ant
isolvent at 35 degreesC and variable pressures up to 173.4 bar. Membrane st
ructures dominated by liquid-liquid (L-L) and solid-liquid (S-L) demixing p
rocesses were observed as a function of precipitation conditions. Interpret
ation of the resulting membrane morphologies was based on structural featur
es observed for traditional phase inversion processes and reflected the rel
ative rates of L-L and S-L demixing as a function of the pressure-dependent
strengths of the solvent and antisolvent. The ability to tailor the morpho
logy of a semicrystalline membrane using compressed antisolvent suggests an
alternative to current CO2-based polymer impregnation techniques, which re
quire solute solubility in CO2, for the generation of composite thin films
and membranes. (C) 2001 Elsevier Science Ltd. All rights reserved.