Ag alloy sheathed Bi-2223 multifilament tapes were produced by the powder-i
n-tube method. Engineering critical current density improvement has been ac
hieved through both enhancement of critical current density by control of t
he thermal behavior of oxide powder and by an increase of the filling facto
r of the tapes. Phase evolution at initial sintering stage has been studied
by a quench experiment in Ag-Bi-2223 tapes. The content, texture, and micr
ostructure of various phases were determined by XRD and SEM, A novel proces
s approach has been invented in which square wire was chosen rather than ro
und wire as a preform prior to the flat rolling that achieved more homogeno
us filament distribution, Filament geometry and density were simulated by F
inite Element Modeling. The tapes with large filling factor up to 45 % have
been produced with a hard metal outer sheath, which facilitates the superc
onductor composite sustaining large proportional oxide ceramics in the comp
osite during drawing and rolling process. By optimization of the thermal an
d mechanical process, a J(c) of 12 kA/cm(2) has been achieved in a 0.18x3.1
mm(2) size tape which carried 67 A.